How to Remove a Stripped Allen Bolt with Rubber Band?

Stripped Allen bolts can be a nightmare for any DIY enthusiast or professional mechanic. These bolts are notorious for being difficult to remove and can cause a lot of frustration and delay in completing a project. However, we have a simple hack that can save you time and money in removing a stripped Allen bolt.

The hack we will share with you today is using a rubber band. Yes, you read that right. A rubber band can be the solution to your stripped Allen bolt problem.

Before starting, it’s important to note that this hack is unsuitable for all stripped Allen bolts. It’s best used for bolts that have stripped the outer edges, leaving the inner portion intact. If the entire bolt is stripped, this hack may not work.

how to remove a stripped Allen bolt with rubber band

What is a stripped Allen bolt, and how do they get stripped?

A stripped Allen bolt is a type of fastener with a hexagonal shape on the head, allowing easy tightening and loosening with an Allen wrench. The problem with a stripped Allen bolt is that the hexagonal shape has been worn down or damaged, making it difficult to grip and turn with the Allen wrench.

This can happen due to over-tightening, corrosion, or using the wrong size Allen wrench. Stripped Allen bolts can be a frustrating problem for DIYers and professionals alike, but luckily there are a few solutions to fix or replace them.

One option is to use a specialized tool, such as a stripped bolt extractor, to grip and remove the damaged bolt. Another option is to drill a new hexagonal shape into the head of the bolt, allowing for a secure grip with an Allen wrench. If all else fails, the stripped Allen bolt can be replaced with a new one to ensure a safe and stable connection.

How to Remove a Stripped Allen Bolt with a Rubber Band

The process is straightforward. First, you’ll need to gather a few tools:

  • A rubber band
  • A pair of pliers
  • Penetrating oil
  • An Allen wrench that is perfectly fits the stripped bolt

Step-by-Step Instructions

Step: 01

Begin by applying penetrating oil to the stripped Allen bolt. This will help to loosen any rust or corrosion that may be holding the bolt in place. Allow the oil to sit for at least 15 minutes before proceeding to the next step.

Step: 02

Start by stretching the rubber band over the stripped Allen bolt. Make sure it covers the entire bolt, including the stripped edges.

Step: 03

Use the pliers to hold the rubber band in place while you insert the Allen wrench into the bolt.

Step: 04

Turn the Allen wrench counterclockwise to loosen the bolt. The rubber band will grip the stripped edges, providing enough friction to turn the bolt.

Step: 05

Once the bolt is loose, remove it with your fingers or a pair of pliers. Remove the rubber band and dispose of it.

See Also: How To Use An Allen Wrench With A Drill – Speed Up Your Tasks

Tips for Success

  • Always make sure to wear safety goggles to protect your eyes from any debris or oil.
  • If the penetrating oil does not work, heat the bolt with a propane torch for a few minutes before removing it. Because this heat can also help loosen rust and corrosion.
  • Make sure the rubber band is stretched tightly over the bolt. The tighter the fit, the better the grip will be.
  • Use a high-quality rubber band. Cheaper options may not have the exact grip strength.
  • Be cautious not to over-tighten the bolt when reassembling.

How Can You Prevent Allen Screws from Getting Stripped?

There are a few ways to prevent Allen screws from getting stripped:

  • Use the correct size Allen wrench or hex key for the screw.
  • Apply a small amount of lubricant, such as oil or grease, to the threads of the screw before tightening.
  • Make sure the hex key or Allen wrench is securely seated in the head of the screw before turning.
  • Use a torque wrench to apply the appropriate amount of force to the screw.
  • Avoid overtightening the screw, as this can cause the head to strip.
  • If possible, use quality screws with good threading and head shape.
  • If the screw is already stripped, use a screw extractor to remove it before installing a new one.

What is the best and most useable tool to remove a stripped bolt?

This is a specialized tool that is usually called a stripped bolt extractor. These extractors feature a unique design that allows them to grip the stripped bolt and turn it counterclockwise to remove it. They come in various sizes to fit different bolt sizes and feature a reverse thread design that digs into the stripped bolt to provide a secure grip.

Some popular brands of stripped bolt extractors include Irwin, Craftsman, and Klein Tools. Another option is to use a drill and a left-hand drill bit, which is designed to turn counterclockwise and can grip and remove a stripped bolt. However, stripped bolt extractors are generally considered the most effective and efficient option for removing stripped bolts.

What are the best ways to cover the Allen screws holes after screw extraction?

Use wood filler

Wood filler is an excellent option for covering up small holes left behind from screw extraction. Simply fill the gap with the filler and dry it according to the manufacturer’s instructions.

Use a wood plug

Another option is to use a wood plug. These small wooden plugs can be inserted into the hole and glued in place.

Use a dowel

A dowel can also be used to cover up the hole. Cut a small piece of dowel to the size of the hole and glue it in place.

Use a wood patch

A wood patch is another option for covering up the hole. Simply cut a small piece of wood to the size of the hole and glue it in place.

Once dry, sand down the surface to flush it with the surrounding wood.

Paint or stain

As a final step, you can paint or stain the area to match the surrounding wood. This will help to conceal the hole and make it less noticeable.


What rubber band should be used to remove a stripped Allen bolt?

A thick, heavy-duty rubber band should be used for removing a stripped Allen bolt. This type of rubber band will have more grip and tension to hold the bolt securely.

Can super glue remove stripped screw?

Yes, Super Glue can be used to remove a stripped screw. The process involves applying a small amount of Super Glue to the stripped area of the screw and then using a screwdriver to turn the screw out of the hole.

The glue will also help to grip the screw and hold it in place, making it easier to turn and remove. It’s important to note that this method may not work for all types of screws and may cause damage to the surrounding material, so it’s best to use it as a last resort.

Can you reuse stripped Allen screws?

It is generally depends on the condition of the stripped Allen screws. If the stripping is minor and the threads are not severely damaged, the screws may be reusable. However, if the stripping is significant and the threads are damaged, the screws may not be reusable and need to be replaced. It’s also important to note that even if the screws are reused, they may not hold as securely as they did before being stripped.


Removing a stripped Allen bolt can be frustrating, but with a rubber band and a few simple tools, you can remove it in no time. This method is not only effective, but it is also safe and easy to do. With the correct tools, proper technique, and a little patience, you can easily remove a stripped Allen bolt.

Happy wrenching!

    Spread the love

    Leave a Comment

    Your email address will not be published. Required fields are marked *

    Scroll to Top